Daytona 900 (1996 Some Tlc)

Discussion in 'Daytona' started by Chris Timmins, Jul 11, 2017.

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  1. Chris Timmins

    Chris Timmins Active Member

    Jun 7, 2017
    119
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    Birmingham UK
    Cam cover back on, carb balancing time!!

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  2. Chris Timmins

    Chris Timmins Active Member

    Jun 7, 2017
    119
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    Birmingham UK
    Cheers for your reply, i wanted a bike to work on and learn on, love the look of the Daytona 900 and it's history, live in Birmimgham why not
     
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  3. Havit

    Havit Admin
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    Jul 17, 2015
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    Thanks Chris. I will see how you get on with them first. If you find they are good I will invest in a set. Thanks .
     
  4. Chris Timmins

    Chris Timmins Active Member

    Jun 7, 2017
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    Birmingham UK
    Great, I'll post info as soon as I get it up and running
     
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  5. Chris Timmins

    Chris Timmins Active Member

    Jun 7, 2017
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    I purchased these to have a go at balancing the carbs, seems the only reliable way as the vacuum generated from all three cyclinders will differ as wear won't be uniform.

    Carb balancing kit.jpg
     
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  6. Chris Timmins

    Chris Timmins Active Member

    Jun 7, 2017
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    #26 Chris Timmins, Jul 15, 2017
    Last edited: Jul 15, 2017
    I found some great info on YouTube on how to carry out an initial setup before connecting the vacuum dials. For me the most useful was to use a a needle or copper wire as a feeler gauge. The basic principal was to setup carb 2 (centre carb left to right) by opening up carb 1 & 2, once done then screw down carbs 1 & 2 to the same feeler gauge setting. The most important thing is that they all open and close to the same amount

    Carb setup.jpg
     
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  7. MickEng

    MickEng Noble Member

    Sep 29, 2016
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    You'll be setting up your own motor cycle repair business before long.
     
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  8. Chris Timmins

    Chris Timmins Active Member

    Jun 7, 2017
    119
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    #28 Chris Timmins, Jul 15, 2017
    Last edited: Jun 15, 2021
    Once I'd mechanically setup the three carbs and held up to the light, the openings are similar.
     
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  9. Chris Timmins

    Chris Timmins Active Member

    Jun 7, 2017
    119
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    #29 Chris Timmins, Jul 15, 2017
    Last edited: Jun 15, 2021
    I installed the carbs back into the bike with the new single air filters, connected up three gauges to the three carbs and took some readings, to my suprise the bike started on second push of the button. Must appolagise for any background music heard as i like to work with 80's music in the background, I'm not fussed what kind either

    external petrol bottle.jpg
     
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  10. Chris Timmins

    Chris Timmins Active Member

    Jun 7, 2017
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    #30 Chris Timmins, Jul 15, 2017
    Last edited: Jun 15, 2021
    I am no expert by a very long way and when i first heard this Daytona 900 on purchase i nearly walked away due to the rattling sound. After searching through forums it seems this is the sound they make, which comes from the clutch. One guy on a forum named it the Ducati clutch !!! I even scanned YouTube video's and mine sounds exactly the same. In terms of how well the new air filters and carb balancing it sounds ok to me. Once I've got the bike off the bench I'll do an update after some real life riding !!
     
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  11. Chris Timmins

    Chris Timmins Active Member

    Jun 7, 2017
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    You've not seen me huffing and puffing and looking very confused !!!
     
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  12. Sprinter

    Sprinter Kinigit

    Aug 17, 2014
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    Interesting and informative, great.
     
  13. Havit

    Havit Admin
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    My Thunderbird has that same rattle, except I can't hear it over the exhaust pipes:p
     
  14. Chris Timmins

    Chris Timmins Active Member

    Jun 7, 2017
    119
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    Birmingham UK
    It's my own lack of experience, I've owned brand new Fireblades in fact the oldest bike I've had is a 2001 VFR. The engine designe must be close to 30 years old with a focus on reliability and performance. Noise and emissions were way down on the tree hugging list :) :)
    Chris
     
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  15. Chris Timmins

    Chris Timmins Active Member

    Jun 7, 2017
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    #35 Chris Timmins, Jul 16, 2017
    Last edited: Jul 16, 2017
    Spongy Breaks
    I thought this was an easy fix, but it turned out to be two days work !! I spent a morning bleeding the breaks with no improvement. After some help from our local Ike mechanic I split the break calapers and found this.

    IMG_3551.JPG
    Looks like the rubber seals are trying to escape!!
    The general condition of them were not great so ordered new seals £50 for just the front !! These were OEM's the genuine Triumph's were over £100 !!!! Just for rubber bands.

    IMG_3547.JPG
     
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  16. Havit

    Havit Admin
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    I did mine at the start of the season.
    What would I do without EBay :p
     
  17. Chris Timmins

    Chris Timmins Active Member

    Jun 7, 2017
    119
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    Birmingham UK
    Ended up purchasing this break piston remover as these things weren't coming out, I nearly gave up!!

    IMG_0021.jpg
    Once out they didn't look great either

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  18. thebiglad

    thebiglad Old fart, still riding !

    Sep 25, 2013
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    If I'm cleaning up brake calipers I tend to push the pistons out with hydraulic pressure, so I can clean 'em up.
     
  19. Chris Timmins

    Chris Timmins Active Member

    Jun 7, 2017
    119
    43
    Birmingham UK
    Cheers I'll definitely do that when I come to service them, but when I pulled the front break it almost hit the handle bar grip befor o got any real pressure. I would say a couple of pistons have never moved in a long while. They were that bad had to use a vice on the extractor even to get it to turn

    IMG_3838.JPG
     
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  20. Chris Timmins

    Chris Timmins Active Member

    Jun 7, 2017
    119
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    But with some patients and the dremil I managed to clean them up ok. Water had got behind the rubber seal and corrosion had displaced the seal, also I think the seals had degraded

    IMG_3814.JPG

    IMG_3816.JPG
     
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