'96 Adventurer 900 - Carburetors

Discussion in 'Technical Help' started by PFEDave, Sep 12, 2020.

  1. PFEDave

    PFEDave New Member

    Aug 26, 2020
    1
    3
    Rockford IL
    #1 PFEDave, Sep 12, 2020
    I recently purchased a 96 Adventurer with only 3,200 mi on it. It had not been running for several years. I took it to a local shop here in the Chicago area and they told me that there was a problem with the carburetors. they could get the bike to start but couldn't keep it running. Apparently replacement carburetors for this year and model of bike are very hard to come by. Looking for a suggestions on how I might find some or what else might work aftermarket as a replacement.
     
  2. Callumity

    Callumity Elite Member

    Feb 25, 2017
    3,362
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    Nr Biggar
    #2 Callumity, Sep 12, 2020
    Eminently fixable. Your enemy is dirt - specifically the residue and varnish from evaporated fuel that is blocking the tiny holes in jets and ports. The carb bowls probably contain red sand too.....tank rust!
    Your friend is a carb cleaner aerosol to dissolve dirt but best of all an ultrasonic bath to bring everything back up shiny and new. You need to partially disassemble carb slides, float bowls and floats.
    You really want to rinse out the tank, clean the fuel tap and gauze (you might need a new neoprene gasket) and replace all the perished fuel lines and the vacuum caps on the carb inlet stubs. YouTube awash with ‘how to’ vids.
     
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  3. stevethegoolie

    stevethegoolie Elite Member

    Oct 16, 2014
    2,457
    800
    East Riding of Yorkshire
    #3 stevethegoolie, Sep 12, 2020
    +1 for what Callumity said.
    I would just add that you could try a good fuel system cleaner in the petrol tank before you start dismantling everything. It may just save you a lot of work and/or money. Works on my Trident!
     
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  4. topbanana0

    topbanana0 Well-Known Member

    Mar 27, 2016
    226
    93
    South Wales
    #4 topbanana0, Sep 12, 2020
    Take it apart and clean it, I've looked at the parts diagram. It looks very similar to the Keihin carb's on my Kawasaki.
    If it's struggling to idle, it's probably the pilot jet.
    Here is a video of me cleaning mine, it's quite straight forward.
     
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  5. PFEDave

    PFEDave New Member

    Aug 26, 2020
    1
    3
    Rockford IL
    #5 PFEDave, Sep 14, 2020
     
  6. PFEDave

    PFEDave New Member

    Aug 26, 2020
    1
    3
    Rockford IL
    #6 PFEDave, Sep 14, 2020
    The shop that's working on my bike said that there are some plastic components inside the carburetors that have dried out while in storage and deteriorated to the point where they have split. They are needed for the proper function of the carburetors. They can get the bike started but it won't stay running. Back to my original ask. Does anyone have a line on possible replacements or which aftermarket parts I could use?
     
  7. Callumity

    Callumity Elite Member

    Feb 25, 2017
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    Nr Biggar
    #7 Callumity, Sep 14, 2020
    • Useful Useful x 1
  8. Stuart Budd

    Stuart Budd New Member

    Sep 11, 2020
    5
    3
    Gloucestershire
    #8 Stuart Budd, Sep 14, 2020
    BST36s were used on lots of Jap stuff too … there is a plentiful supply of spare parts / rebuild kits and it's not a difficult job.
     
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  9. Wire-Wheels

    Wire-Wheels Elite Member

    Apr 26, 2019
    2,515
    800
    California - USA
    #9 Wire-Wheels, Sep 16, 2020
    Just plug in Mikuni BST36 in to your search engine. You should have no problem. I have a set on one of my 900's. I haven't been in to them in a few.years now. Your mechanic should know how to find this stuff. ...J.D.
     
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  10. PFEDave

    PFEDave New Member

    Aug 26, 2020
    1
    3
    Rockford IL
    #10 PFEDave, Sep 16, 2020
    What I need are the float assemblies. What seems to be strange is that these are plastic parts instead of brass or other metal and I am having a hard time finding these. Part #11 in the above diagram. Actual part number is 1240061-T0301 and seems to be out of stock everywhere I look.
     
  11. Callumity

    Callumity Elite Member

    Feb 25, 2017
    3,362
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    Nr Biggar
    #11 Callumity, Sep 16, 2020
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  12. Callumity

    Callumity Elite Member

    Feb 25, 2017
    3,362
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    Nr Biggar
    #12 Callumity, Sep 16, 2020
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  13. dilligaf

    dilligaf Guest

    #13 dilligaf, Sep 16, 2020
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  14. Callumity

    Callumity Elite Member

    Feb 25, 2017
    3,362
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    Nr Biggar
    #14 Callumity, Sep 16, 2020
    G’day!

    9FE2DCB4-6B8C-4A0A-8BFB-BC578A679A7A.png
     
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  15. PFEDave

    PFEDave New Member

    Aug 26, 2020
    1
    3
    Rockford IL
    #15 PFEDave, Sep 16, 2020
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  16. Dan Mercer

    Dan Mercer Member

    Sep 25, 2021
    59
    18
    Sanford, Michigan
    #16 Dan Mercer, Oct 6, 2021
    Hi. I found Eurocycle in Vegas that I get my floats and other parts from. Here is the phone number. Chris is the guy you want to talk to.
    1 (702) 454-6269 Hope this helps.
     
  17. Dan Mercer

    Dan Mercer Member

    Sep 25, 2021
    59
    18
    Sanford, Michigan
    #17 Dan Mercer, Oct 6, 2021
    By the way, mine is a 96 triumph adventurer 900 cc.
     
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