Troublesome Daytona!

Discussion in 'Technical Help' started by mailee, Oct 25, 2013.

  1. mailee

    mailee New Member

    Oct 25, 2013
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    Well I am after advice on my 'new' bike a Triumph Daytona 955i 1998 model. This bike was bought by my friend a few months ago and it has always been a little temperamental starting. When trying to start it it will sometimes turn over fairly slowly, he found that if he flicked the kill switch off and on again it would then turn over much faster and start? We have cleaned the contacts on the switch, fitted a new gel battery, and finally fitted a starter motor (good second hand one) we also changed the plugs for a new set and there is a good spark. Two weeks ago it wouldn't start (Starter turned over slowly but wouldn't fire up) Just about flattened the battery trying and gave up. Charged the battery again and still no luck. After fitting the starter motor today it did the same and then there was a strong smell of fuel as it wasn't trying to fire. We have tried a battery direct to the starter and it still turns over slowly. It is not seized as the engine will turn over when pushed in gear. (hard work for a small guy!) After some advice we checked the 'sprag' clutch and it seems to be working as it can be turned with the finger anti clockwise but will not turn clockwise. My friend has given up on it and given me the bike rather than hit it with something really heavy! :rolleyes: The bike is fitted with a Datatool alarm system but we don't think this has anything to do with the problem (Even though it is a pain) Has anyone any ideas what the problem is as we have come to a full stop.
     
  2. P19DJG

    P19DJG Banned

    Mar 16, 2013
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    So basically even the new starter motor turns over slowly with a fully charged battery even when the battery is connected direct to the starter?
    Have you tried turning it over with the plugs removed?
    Did your mate buy this bike as a non-runner or knowlingly tempremental? Any history of problems from previous owner, like previously over heated etc?
     
  3. mailee

    mailee New Member

    Oct 25, 2013
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    No we haven't tried it with the plugs out. The bike was bought from a dealer and it did take a bit of starting when we went to buy it but he said it had been stood for a while and the battery was flat. Since then it has been starting (mostly) and running fine. He has had no other issues with it and when it is running it is fine. It had a full service history but we do not know if there was any problems from the previous owner.
     
  4. mailee

    mailee New Member

    Oct 25, 2013
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    Well we have tried turning the engine over with the plugs out and it turns over quickly. This tells me that it is not an electrical problem. Searching on the internet i came across a posting on another forum of a guy with the same problem and it turned out to be a seized camshaft bearing after the bike had overheated. I think I will have to look into taking the cam cover off and having a look there. Another suggestion was the sprag clutch but this seems to be ok as putting a finger in the starter hole it can be turned anti clockwise but locks tight when turned clockwise (Which I assume is correct) There does seem to be some play on the sprocket back and forth but I assume that is normal due to the design of the starter clutch? (We are both bald now after tearing out our hair)
     
  5. P19DJG

    P19DJG Banned

    Mar 16, 2013
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    This is why i asked if you had tried turning it over with the plugs out.
    My theory is its either a tight camshaft bearing caused by a previous over heating issue, possible damaged valves or indeed the sprag.

    I dont know enough about sprag clutches to start spouting off to you as to whether thats your problem or not BUT i do know, having owned an Aprilia Mille, that the sprag clutch is a fucking pain in the arse & constant cranking of the engine doesnt do them any good whatsoever.
     
  6. P19DJG

    P19DJG Banned

    Mar 16, 2013
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    You might also want to try doing a compression check on each cylinder prior to stripping the top end down to investigate the camshaft bearings being tight. This will rule out any valve damage & seating issues plus tell you if the lump is worth fucking about with. You wouldnt want to throw money at camshafts & bearings to find out later that the pistons,bores, rings whatever are fubar too!
     
  7. First off its not the sprag clutch for sure. All the sprag clutch does is tighten up on the drive shaft when the starter engages and then when the engine fires up the shaft spins faster than the sprag clutch and all becomes free. It has no effect on making the engine tight to turn. Triumph had many many problems with sprag clutches wearing out due to people cranking the engine over for more than a few seconds. They soon wear out and slip. On the newer model Triumphs the ECU will only let you crank the engine over for a few seconds before it stops cranking. Its a right pain in the butt, but its saved Triumph a load on warranty claims. I was actually part of the design team working on this bike and the only problems we ever had was they chewed up forth or fifth gear and frames snapped. On test not out on the road may I add. We had a MV Agusta F3 this year with exactly the same problem and that turned out to be tight cam shafts. The bike had been somewhere for a race ECU fitted and during testing the bike had been repeatedly started and thrashed from start up and the top end had suffered due to lack of lube. Like the Magnatec Oil add says, more engine damage is done on start up than at any other time. So as said by other members look for tight cam shafts. Plugs out turn engine over by hand and it should be relatively free to do at the end of the crank. If its not free then start stripping!
     
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  8. mailee

    mailee New Member

    Oct 25, 2013
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    #8 mailee, Oct 29, 2013
    Last edited: Oct 29, 2013
    Right, today I took the cam cover off to see if it was the cams tight. I cracked each one in turn and then cranked the engine over on the starter....no difference it is still slow. At one point it gave a clatter sound and the cams were struggling to turn and just juddering back and forth. (As if the battery was flat trying to turn the engine) I had the bike on a jump starter so it wasn't flat. To me it sounded like the starter was slipping on the teeth of the gear? The starter sprocket and the 'sprag' clutch sprocket teeth are fine as I inspected them through the hole and the starter was recently installed. It did seem like the starter was sort of slipping to me but I know nothing about these 'sprag' clutches? i have read on a couple of places on the internet that slow turnover is due to a 'sprag' clutch fault but there are so many conflicting views on this.
    oh forgot to ask! where would be the best place to turn the crank? should I remove the clutch cover or the water pump?
     
  9. I'm struggling to think of things without a bike in front of me. I'm sure its not the sprag clutch. They either work or slip. They only turn and engine over slowly if they are slipping and from what you say the starter motor is turning slow. If the engine is turning slow but the starter is spinning happily away then yes to the sprag clutch. You need to turn the engine over at the end of the crank on the R/H side but only do this with the spark plugs out or you could shear the bolt you are using to turn the crank.
     
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  10. P19DJG

    P19DJG Banned

    Mar 16, 2013
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    The only other thing i can think of that would put drag on the engine when trying to start it is tight camshaft bearings, bent valve(s), tight big/little end bearings, partial seizure with pistons/bores or if the bike is in gear, which i very much doubt as you would of noticed that by now..... Surely?

    If the starter motor is slipping/spinning on the flywheel then there must be evidence of chewed metal on the ring gear somewhere.
     
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  11. mailee

    mailee New Member

    Oct 25, 2013
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    Well guys, I had some time today to do a bit of dismantling. I removed the cam cover and the clutch cover and took out the plugs. With a spanner on the end of the crank shaft it turns over with ease! The only resistance I encountered was the compression of the valves (which is normal) In between the valves compressing I could turn the engine with one finger easily. Now I really am confused? Could it be that the sprag clutch is just starting to slip so the starter revs are just slightly slower than the driven shaft? Problem is it is such a b*ll ache to get to the sprag clutch as the engine has to be out and the cases split! It is a shame the design didn't allow for an inspection hatch or an easier way of removal. :-(
     
  12. P19DJG

    P19DJG Banned

    Mar 16, 2013
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    Have you tried starting it with the clutch lever pulled in?
     
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  13. mailee

    mailee New Member

    Oct 25, 2013
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    Yes that is how I normally start it. I know the clutch lever has a isolator on it.
     
  14. mailee

    mailee New Member

    Oct 25, 2013
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    Well we have given up on this now and are going to advertise it for spares or repair! i haven't got the money to throw at it and if it is the sprag clutch it is going to cost a fortune in parts. I don't like to admit defeat but there is are too many electronics on these which could even be part of the problem. Will put the money towards an older bike that is easier to repair.
     
  15. brybrem

    brybrem Senior Member

    Mar 8, 2013
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    Sorry to hear that, M. :frown:
     
  16. P19DJG

    P19DJG Banned

    Mar 16, 2013
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    Unfortunately Bry, thats just the sign of the times im afraid honey x.
    The youth of today have no enthusiasm to see projects through to the end, the slightest hiccup & they just spit their dummy out, toys out the pram & get rid of the problem. View attachment 2139

    What is the world coming to with this throw away culture?

    If i may say so..... I am truely disappointed! View attachment 2138
     
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  17. mailee

    mailee New Member

    Oct 25, 2013
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    Well I am happy to say you have made my day P19DJG by calling me a youth! You have made a 57 yr old man very happy indeed. :) It isn't that I have no staying power it is just down to the fact that it is going to cost big money that I just can't afford. i have another bike (an old non electronic one) that I use so the Daytona is no real loss to me as it was a gift anyway. I am also just too busy to have this sitting around in my workshop for a long time. (I am self employed and time is money) I do thank all you guys for the help.
     
  18. P19DJG

    P19DJG Banned

    Mar 16, 2013
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    Glad to be of assistance :smile:
    Do you know Bry as he is the same age as you?
     
  19. brybrem

    brybrem Senior Member

    Mar 8, 2013
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    I remember (intermittently) being that colour, sorry, taste, sorry, age...
     
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  20. Gazmo65

    Gazmo65 New Member

    Jul 25, 2013
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    On one of the other Triumph forums a poster has up graded the cables to the starter motor and associated components, he posted a before and after video of the cranking and there is a difference in speed maybe its something simple like a broken or breaking down cable causing the problem, just a thought
     
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