D600 tank removal questions from a noob.

Discussion in 'Technical Help' started by Vladthetodge, Jun 5, 2016.

  1. Vladthetodge

    Vladthetodge Member

    Apr 27, 2016
    79
    18
    Sheffield
    Hi all.
    So, this is my first big bike. And I'm going to service and "tinker" with her.
    I've heard if the stories surrounding the plastic connectors snapping so thought I'd get a little advice on removing tank please.
    She'll be about on low fuel warning but I'm curious as to how eaay it is to remove without getting fuel all over. On my 125's it's easy as there's a fuel tap.
    The manual is a little non descript. Any help is gratefully received.
    Ta all
     
  2. thebiglad

    thebiglad Old fart, still riding !

    Sep 25, 2013
    5,066
    1,000
    Central France
    If I remember correctly it's a fuel injected bike, so that usually means an in-tank fuel pump and self-sealing connectors. That means that when you want to remove the tank, you merely disconnect the fuel pipe and little or no fuel escapes.
     
  3. Vladthetodge

    Vladthetodge Member

    Apr 27, 2016
    79
    18
    Sheffield
    Is fuel injection. I figured it would clip off without issue, more concerned about snapping the clips. I'm the type of guy who can't be arsed spending 4 hours replacing the individual bits so I'd spend loads on a full unit!
     
  4. martingw1

    martingw1 Member

    Dec 12, 2014
    50
    18
    I have a tt600 so I'm assuming the tank removal procedure will be pretty much the same. Having removed the bolts lifting the tank up should reveal two fuel lines, (the bike is fuel injected so we have a flow and a return to a fuel pump unit mounted in the tank), an electrical connection (the low fuel warning light) and a couple of rubber hoses, one being some sort of overflow from the tank itself, the other being the water drain from the fuel filler cap. The rubber hoses and the electrical connection are easily pulled off, that leaves the fuel pipes themselves, have a cloth ready there will be some fuel spilled, (not a vast amount, but best be prepared), press the metal tang on the side of the connector in, and then it should pull off, as it is a pressurised system it's now you get the fuel spillage! The same for the other one, and it's job done. Make a note of which line goes where, on the tt600 they are colour coded, red is the fuel line on the left (as you look fwd) and white is the line on the right, if they are not different colors you may which to mark them with a felt tip or something As it says in all the best manuels reassembly is the reverse of what you have undone, however I would make sure you have two new O rings, one for each connector, the connectors should then push back in with a satisfying click. Hope this helps.
     
  5. Vladthetodge

    Vladthetodge Member

    Apr 27, 2016
    79
    18
    Sheffield
    It does, thanks! It's gonna be looked at Sunday. I'll let you know. Cheers
     
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