Featured 1977 T140 Rebuild

Discussion in 'Builds & Projects' started by Jim Hargreaves, Jan 2, 2021.

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  1. darkman

    darkman Crème de la Crème

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    #21 darkman, Jan 5, 2021
    A selection of chisels will do the job if you are careful :)
     
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  2. darkman

    darkman Crème de la Crème

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    #22 darkman, Jan 5, 2021
    My latest old school puller :)

    s-l1600 (3).jpg
     
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  3. Jim Hargreaves

    Jim Hargreaves Well-Known Member

    Sep 16, 2020
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    #23 Jim Hargreaves, Jan 5, 2021
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  4. Iron

    Iron Guest

    #24 Iron, Jan 5, 2021
    Last edited by a moderator: Jan 5, 2021
    Ah, I understand. The bearing has come out of the casing and is still on the crank. My bad, sorry, I thought the bearing was still in the casing.
    Here's John getting his off with a wedge - almost at the start of the video. That puller should do the job once you get the space



    You can look forward to the sludge trap soon, o_O
     
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  5. Jim Hargreaves

    Jim Hargreaves Well-Known Member

    Sep 16, 2020
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    #25 Jim Hargreaves, Jan 6, 2021
    well I improvised, I searched through my workshop to see if there was anything I could use and dual claw hammers was the best thing I could come up with and it worked a treat, a little bit of heat on the inner race a bit of pressure from the double hammers and off it popped.
    Sludge trap hear I come
    upload_2021-1-6_9-18-23.jpeg

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  6. dilligaf

    dilligaf Guest

    #26 dilligaf, Jan 6, 2021
    Good man I like your style :cool:
     
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  7. darkman

    darkman Crème de la Crème

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    #27 darkman, Jan 6, 2021
    I like ingenuity :)
     
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  8. Jim Hargreaves

    Jim Hargreaves Well-Known Member

    Sep 16, 2020
    81
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    Holton-le-Clay Lincolnshire England
    #28 Jim Hargreaves, Jan 6, 2021
    A bit more scrap heap challenging to get the sludge trap plug cap out. I managed to find a 17 mm Allen key chucked in to bottom of a tool box an with a little bit of help from an angle grinder Voila sludge plug tool.
     
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  9. Iron

    Iron Guest

    #29 Iron, Jan 6, 2021
    Plug out - hooray, is there much muck in there? Another challenge getting the tube out. I've got a piece of steel with a shallow hook that I wedge into the central bolt hole - then hit an attached pair of mole grips sharply with a hammer. It's always worked so far. Some put a thread into the tube and then wack the inserted bolt.
     
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  10. darkman

    darkman Crème de la Crème

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    #30 darkman, Jan 6, 2021
    Best way to do it :) my homemade slide tool.

    20201226_131155.jpg

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  11. Jim Hargreaves

    Jim Hargreaves Well-Known Member

    Sep 16, 2020
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    Holton-le-Clay Lincolnshire England
    #31 Jim Hargreaves, Jan 6, 2021
    Sorry having trouble uploading photos these should have been with my last post
    upload_2021-1-6_19-8-36.jpeg



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  12. Jim Hargreaves

    Jim Hargreaves Well-Known Member

    Sep 16, 2020
    81
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    Holton-le-Clay Lincolnshire England
    #32 Jim Hargreaves, Jan 6, 2021
    Sorry having trouble uploading photos these should have been with my last post
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    Thanks for the tip I’ll see what I’ve got knocking about to make some kind of version of your tool.
     
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  13. Tricky-Dicky

    Tricky-Dicky Crème de la Crème

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    #33 Tricky-Dicky, Jan 6, 2021
    Good man ...nothing like a bit of ingenuity and home made special tools...they seldom had all the special tools that are available today.:)
     
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  14. darkman

    darkman Crème de la Crème

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    #34 darkman, Jan 6, 2021
    More ingenuity :) Draglink sockets are the way to go, have been using them for years with the trusty airgun :)

    Snap-On-A-26-3-4-Walden-Worcester-1131-1-1-8.jpg
     
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  15. Jim Hargreaves

    Jim Hargreaves Well-Known Member

    Sep 16, 2020
    81
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    Holton-le-Clay Lincolnshire England
    #35 Jim Hargreaves, Jan 6, 2021
    I’m having to use a bit of ingenuity nobody mentioned to me there was special tools before I bought the bike
    The only special tool I’ve had to use was the clutch basket remover but luckily my dad had one it must be Older than me ( in m 47)
     
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  16. Jim Hargreaves

    Jim Hargreaves Well-Known Member

    Sep 16, 2020
    81
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    Holton-le-Clay Lincolnshire England
    #36 Jim Hargreaves, Jan 6, 2021
    I’ve got a feeling I might end up with all these tools. This bike was going to be my first and last bike. I wanted to restore and ride the bike end of story but I’ve enjoyed restoring it so much I think once she’s done I’ll be looking for another wreck to bring back to life
     
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  17. darkman

    darkman Crème de la Crème

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    #37 darkman, Jan 6, 2021
    That's great news Jim :)
     
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  18. Iron

    Iron Guest

    #38 Iron, Jan 6, 2021
    Yep, another convert - welcome to the club Jim :cool:
     
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  19. Jim Hargreaves

    Jim Hargreaves Well-Known Member

    Sep 16, 2020
    81
    68
    Holton-le-Clay Lincolnshire England
    #39 Jim Hargreaves, Jan 7, 2021
    Sludge trap is out. After all the hassle of getting it out it was virtually empty just half a peanuts worth at the entrance and a couple of small lumps at the end but at least I know it’s empty now. No wondering if I’m damaging the engine or if the oil is circulating so I’m happy.
    Darkman I made a sludge tube puller it’s not quite as fancy as yours
    upload_2021-1-7_22-32-18.jpeg

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  20. darkman

    darkman Crème de la Crème

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    #40 darkman, Jan 8, 2021
    Excellent job :) doing it this way saves the tube.
     
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